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Zinc Die Castings

Net shape manufacturing methods LOWER PART COST by reducing raw material usage. Compare methods and save!Request for Quote

Manufacturer: Carteret Die Casting Corp

Carteret Die Casting is an ISO Certified, world-class producer of precision zinc die castings, serving customers in North America and around the globe. Our superior quality castings meet demanding dimensional and cosmetic finish requirements.  Thin wall and tight tolerance applications are our specialty.  Carteret Die Casting produces castings in sizes ranging from 1/10 of a gram up to 4 pounds. Both conventional and multi-slide machines are available.

Process Description

Molten zinc is injected under high pressure into a closed single or multiple cavity automated die. Parts are removed from the runner/gate via tumble, punch press, or machining.

Advantages

  • Provides complex shapes with tighter dimensional control than other mass production processes.
  • High speed production
  • Zinc castings are durable, dimensionally stable, and have the feel and appearance of quality
  • Non sparking and suitable for hazardous locations

Volume

  • Medium to high (10,000 to 10,000,000)

Materials

  • "Zamac 2,3,5,7, & ZA8

Applications

  • Electronics, fiber optics, architectural hardware, medical, automotive, hand tools, communications, electrical hardware, appliances, telecommunications, computer hardware, military and ordnance.

Finishing Options

  • Painting, powder coating, polishing, and plating

Secondary Operations

  • Machining, tapping, plating and assembly

Sample Products:

                                                                                                             
Zinc Die Cast Lead Screw Miniature Zinc Die Cast Parts Computer Hardware Components
Zinc Die Cast Lead Screw:
Cast in a net shape, replacing a steel screw machined shaft and a plastic injection molded gear and eliminating an assembly operation.
 Miniature Zinc Die Cast Parts:
Various miniature zinc die cast parts produced in the multi-slide process.
 

Computer Hardware Components:

 

Electrical Hardware Telecommunication Hardware Zinc Die Cast Lock Components
Electrical Hardware:
Electrical hardware with a powder coated finish.
 Telecommunication Hardware:
These PC Board frames are cast in a net shape eliminating expensive CNC machining of parts from aluminum bar stock.
 Zinc Die Cast Lock Components:
Thin wall, tight tolerance zinc die cast lock components.

InterZincInterZinc
For additional information on zinc casting alloys technical literature, alloy and process selection help, casting design and prototyping assistance, and product feasibility studies.

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