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| Zinc Die Casting |
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Process Description Molten Zamak (Zinc aluminum alloy) is injected under high pressure into a conventional, or multi-slide die. Parts are removed from the runner/gate via tumble, punch press or machining. |
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| Advantages |
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Longer die life than aluminum |
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Multi-slide: Faster cycle times than conventional dies |
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Less expensive tooling due to reduced number of cavities required |
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| Manufacturer |
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Carteret Die Casting | |
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| Market Niche |
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| Volume |
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Medium to high (10,000 to 1,000,000) |
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| Materials |
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Zamak 3,5,8 |
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| Applications |
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Weights: Miniature up to 4 pounds. Fiber optic connectors, electronics, heat sinks, thin wall sections down to .007" |
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| Conventional |
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Extremely tight tolerances |
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Excellent cosmetic appearance, smooth surface finishes |
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| Finishing Option |
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Painting, powder coating, plating, polishing, and assemblies |
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| Secondary Operations |
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Drilling, tapping, and machining | |
unedited | |