Metal Injection Molding
Process Description
A custom formulated mixture of Metal Powder and binder is injected into a mold. After removal of the green part from the mold, the binder is removed and the part is sintered (solid state diffused) in a controlled atmosphere furnace. The process is very similar to plastic injection molding and high pressure die casting since it can provide much the same shapes and configuration features.
Advantages
Provides mechanical properties nearly equivalent to wrought materials
A net shape process technology with good dimensional tolerance control
Nearly unlimited shape and geometric feature capability
High production rates through use of multi-cavity tooling
Market Niche
Volume
Low to medium (200-30,000)
Materials
Full range of carbon steels and stainless steels
Applications
Computer peripherals, medical and dental devices, automotive, firearms, electronic packaging, consumer products, air bag sensor parts.
Finishing Option(s)
Painting and plating
Secondary Operations
Drilling and tapping

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